Roller Bench Type Pipe Plasma Beveling and Cutting Machine

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Roller Bench Type Pipe Plasma Beveling and Cutting Machine

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MOQ : 1 Set

Roller Bench Type Pipe Plasma Beveling and Cutting Machine Specification

Drive Motor
Heavy-duty servo drive for consistent speed and precision

Product Type
Pipe Cutting and Beveling Machine

General Use
For precision automated beveling and cutting of pipes in industrial applications

Material

Type
Roller Bench Type Pipe Plasma Beveling and Cutting Machine

Capacity
Pipes 50 mm to 600 mm diameter (customization available)

Weight (kg)
2500 kg (approximate, varies with configuration)

Computerized
Yes, with advanced PLC and CNC integration

Automatic
Fully automatic operation with programmable settings

Cutting Speed
Max 6000 mm/min (variable by pipe diameter and thickness)

Cutting Thickness
Up to 40 mm (dependent on plasma source)

Cutting Function
Automatic plasma cutting and beveling of pipes

Cooling System
Integrated water cooling for torch and electronics

Drive Type
Servo motor driven with robust chain transmission

Voltage
AC 380V/415V, 50/60 Hz, 3 Phase

Dimension (L*W*H)
6000 mm x 2000 mm x 1800 mm (customizable)

Color
Industrial blue and grey

Motor
High torque servo motors for pipe rotation and carriage movement

Mechanical Precision
±0.2 mm repeatability

Software Detail
Integrated CNC control software for plasma beveling and cutting

Cutting Method
High-definition plasma cutting with beveling head

Control System
Programmable CNC interface with automatic nesting

Cutting Material
Mild steel, stainless steel, alloy steel pipes

Cutting Area
Adjustable up to 6 meters (customizable for pipe length)

Pipe Support System
Roller bench with self-centering adjustable holders

Torch Height Control
Automatic arc voltage sensing and height adjustment

Pipe Loading System
Manual or automatic loading options available

Safety Features
Emergency stop buttons, interlocked safety guards, overload protection

Exhaust System
Integrated plasma fume and dust extraction unit

Marking System
Optional pipe marking head for identification

Power Consumption
Approx. 12 kW (depending on plasma power source)

Beveling Angles
0 to 45 (programmable for various weld preparations)

Positioning Accuracy
0.2 mm

Operating Temperature
5C to 45C

Noise Level
85 dB(A)

User Interface
Touchscreen HMI with real-time monitoring and diagnostics

Input Air Supply
0.6-0.8 MPa, filtered and dried

Roller Bench Type Pipe Plasma Beveling and Cutting Machine Trade Information

Minimum Order Quantity
1 Set

Supply Ability
20 Sets Per Month

Delivery Time
45 Days

Main Export Market(s)
Asia

Main Domestic Market
All India

About Roller Bench Type Pipe Plasma Beveling and Cutting Machine

Our efforts are highly applauded by our respected clients and they can avail with us an outstanding range of Roller Bench Type Pipe Plasma Beveling and Cutting Machine that is utilized to cut standard wall thickness and heavy wall thickness. The offered machine is manufactured in compliance with set international quality standards at our well-equipped manufacturing unit using high grade components. To fulfill the varied need of the clients, it is made available in various specifications. Offered machine can be availed from us at reasonable rates.

Pipe Plasma Beveling and Cutting Machine marketed by us, is the most recent plasma bevel cutting system, with all-new digital electronics and a breakthrough digital bevel head designed specifically for 3D plasma shape cutting. The systems operation is as straightforward as the square cutting procedure thanks to the easy nesting of weld-ready sections.

Pipe Plasma Beveling and Cutting Machine Features:

It combines ease of use with great performance.
Integrated Z-axis and complete digital electronics are needed
Bevel cutting may be easily programmed using settings entered in the software.
A second laser is used to show the focal point.
Because the equipment is portable and lightweight, it can be used on the job site for hand cutting.
Pipe Plasma Beveling and Cutting Machine is tested under important parameters to ensure high productivity
Cuts of excellent quality are provided
As with other cutting operations, automation is simple to implement.

Applications:

Our machine is utilized in industrial, commercial, and DIY applications as a cost-effective and practical alternative to oxyfuel, laser, and water jet cutting techniques. Also, this machine is utilized in a wide range of industries, including manufacturing, pharmaceuticals, oil and gas, and defense.

Pipe Plasma Beveling and Cutting Machine Specifications:

Carbon steel, alloy steel, and cryogenic steel are different materials that are applicable here
The wall thickness should be between 5-50 MM
The roller bench length should be 7000MM
One piece of flame cutting torch/three pieces of the flame cutting torch
Rotation Accuracy: <2.0MM

Advanced Precision and Automation

This machine ensures consistent, high-precision results thanks to computerized controls and servo motor-driven mechanisms. Programmable beveling angles and automatic height adjustments optimize weld preparations and efficiency, while the integrated CNC software simplifies operation and process customization.

Integrated Safety and Comfort

Designed with operator safety in mind, the system includes emergency stop buttons, interlocked safety guards, and overload protection. The exhaust unit effectively removes plasma fumes and dust, maintaining a safe work environment with noise levels no greater than 85 dB(A).

Flexible Pipe Handling and Identification

Supporting both manual and automatic pipe loading, the roller bench system can accommodate pipes of varying sizes and lengths. Optional pipe marking functionality enables efficient identification and traceability, ideal for large-scale industrial operations.

FAQs of Roller Bench Type Pipe Plasma Beveling and Cutting Machine:

Q: How does the roller bench system support different pipe sizes during cutting and beveling?

A: The machine features self-centering, adjustable holders and synchronized pipe rotation, accommodating pipes ranging from 50 mm to 600 mm in diameter and customizable lengths up to 6 meters. Manual or automatic loading options allow for easy handling of various pipe dimensions.

Q: What beveling angles and cutting thicknesses can this machine achieve?

A: It offers programmable beveling angles from 0 to 45, suitable for diverse weld preparations. The cutting thickness capability reaches up to 40 mm, depending on the plasma power source and pipe material.

Q: What is the process for automatic torch height control during operation?

A: An integrated arc voltage sensing system automatically adjusts the torch height in real time, ensuring consistent cutting quality and preventing collisions or inaccuracies caused by uneven pipe surfaces.

Q: What safety features are included with the pipe plasma cutting machine?

A: Safety is enhanced through emergency stop buttons, interlocked guards, and overload protection systems. The integrated exhaust unit extracts harmful plasma fumes and dust, ensuring a healthier work environment for operators.

Q: Where is this machine generally used, and for what applications?

A: It is widely employed in industrial environmentssuch as manufacturing plants, construction sites, and fabrication shopswhere high-precision automated cutting and beveling of mild steel, stainless steel, or alloy pipes are required.

Q: How does the CNC control software benefit the cutting process?

A: The integrated CNC software allows for automated nesting, real-time monitoring, and diagnostics through a touchscreen HMI. This not only streamlines setup and ensures repeatable accuracy but also enhances productivity and operator oversight.

Q: What are the power and air requirements for optimal machine operation?

A: The system typically consumes around 12 kW of power, compatible with AC 380V/415V, 50/60 Hz, 3-phase supply. It requires a filtered and dried air input at 0.60.8 MPa for efficient plasma cutting.

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