Pipe Fabrication Fast Fitting Up Machine

7900.00 - 33400.00 USD ($)/Set

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Product Details:

Cooling System Air Cooled
Model No PFFU-2100
Lubricating System Manual Grease
Noise Level <75 dB
Production Capacity Up to 20 joints/hour (varies by pipe size)
Features Quick-fit clamping, Heavy-Duty Frame, Easy Alignment, Mobile Frame
Motor Power 2.2 kW
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Pipe Fabrication Fast Fitting Up Machine Price And Quantity

Minimum Order Quantity 1 Set
Price Range 7900.00 - 33400.00 USD ($)/Set

Pipe Fabrication Fast Fitting Up Machine Product Specifications

Usage & Applications Pipe fit-up for welding in fabrication & construction sites
Connectivity Options Wired Remote/panel
Control System PLC Based
WorkingSpeed Up to 300 mm/min
Operating Type Automatic/Semi-automatic
Pressure Hydraulic - Up to 16 MPa
Power Source Electric
Machine Type Pipe Fitting Up
Power 2.2 kW
Accuracy 1 mm
Color Industrial Blue & Grey
Surface Treatment Powder Coated / Painted
Power Rating 2.2 kW
Frequency 50/60 Hz
Voltage 380V/415V
Drive Hydraulic
Operating Temperature 0C to 45C
Frame Type Mobile/Compact
Features Quick-fit clamping, Heavy-Duty Frame, Easy Alignment, Mobile Frame
Motor Power 2.2 kW
Technology Hydraulic Fast Fitting/Clamping
Noise Level <75 dB
Production Capacity Up to 20 joints/hour (varies by pipe size)
Weight (kg) Approx. 350 kg
Model No PFFU-2100
Lubricating System Manual Grease
Dimension (L*W*H) 2100 x 800 x 1200 mm
Product Type Pipe Fabrication Fast Fitting Up Machine
Cooling System Air Cooled

Pipe Fabrication Fast Fitting Up Machine Trade Information

Supply Ability 20 Set Per Month
Delivery Time 45 Days

Product Description

Pipe Fabrication Fast Fitting Up Machine is the process of cutting, bevelling, and welding piping components such as pipes, tees, elbows, flanges, reducers, and other piping components according to design documents. When a pipefitter is in charge of pipe installation and assembly, he or she may be expected to form the appropriate metals for the job.

Pipe Fabrication Fast Fitting Up Machine Features:

The machine improves the efficiency and quality of flange elbow, tee, and other pipe fittings.
This allows for direct fit-up and tack welding of straight pipes with fittings like flange elbows, tees, and so on.
It necessitates fewer abilities for fitting pipes and flanges and decreases the operator's workload.
The welding process benefits from the machine's cutting accuracy.
This Pipe Fabrication Fast Fitting Up Machine is tested under various industrial parameters to ensure its high performance and excellent durability.

Applications:

For standard wall thickness pipes and fittings and heavy wall thickness pipes and fittings, the piping fabrication quick fitting-up equipment is utilized. This implies we won't be using these kinds of nozzles. That cuts down on a lot of extra handling.

Pipe Fabrication Fast Fitting Up Machine Specifications:

The longest pipe can be 6M
The moving up/down is possible with screw lifter, driven automatically
Lengthwise Moving: Motorized driving square-steel track
Maximum load capacity can be between 500-1500 Kg
Track Type: Square-steel track
Max Loading Capability: 2,500KG

Achieve Precise Pipe Alignment Effortlessly

The PFFU-2100 pipe fitting up machine leverages hydraulic fast clamping technology for swift, accurate pipe fit-upcritical for demanding welding jobs. Its 4-point adjustable clamping system and 1 mm alignment accuracy enable reliable, repeatable results with minimal setup time. The operator is guided by an intuitive LED status panel, ensuring smooth and safe operation throughout fabrication.

Versatile Compatibility & High Productivity

Engineered to handle a broad diameter range (50 mm to 800 mm) and pipe lengths up to 6 meters, this machine boosts job-site productivity with assembly times as short as 3-5 minutes per joint. It caters to diverse pipeline materials including carbon steel, stainless steel, and alloy steel, and can produce up to 20 joints per hour, depending on pipe size.

Safety and Mobility at the Forefront

Operator safety is prioritized with features like a hydraulic pressure relief valve and emergency stop. Integrated forklift slots and a compact, mobile frame facilitate easy positioning and transport. The powder-coated, robust construction ensures durability while the machine remains easy to maintain with straightforward greasing and air cooling systems.

FAQs of Pipe Fabrication Fast Fitting Up Machine:

Q: How does the Pipe Fabrication Fast Fitting Up Machine ensure accurate pipe alignment?

A: The machine uses a 4-point adjustable hydraulic clamping mechanism for secure and precise fit-up, achieving alignment accuracy within 1 mm. Its PLC-based control and LED status panel further guide operators for accurate positioning and clamping during every use.

Q: What pipe materials and sizes can this machine accommodate?

A: It is suitable for carbon steel, stainless steel, and alloy steel pipes, with diameter capabilities ranging from 50 mm to 800 mm and lengths up to 6 meters. Additional accessories like roller supports enhance its flexibility for various jobs.

Q: When is the best time to use this machine in the fabrication process?

A: This machine is ideal during the fit-up stage, right before welding, as it streamlines the alignment and holding of pipes, ensuring they are set correctly and securely prior to welding operations in fabrication or construction sites.

Q: Where can this machine be effectively deployed?

A: It is well-suited for use in pipe fabrication shops, construction sites, on-site industrial plants, or any location requiring efficient pipe fit-up. The integrated forklift slots and mobile frame make it easy to relocate as needed.

Q: What is the process for setting up the machine for a new pipe joint?

A: Simply position the pipe sections in the machine, adjust the clamps to accommodate the pipe diameter, and use the control panel to activate the hydraulic clamping system. Accurate alignment is achieved within a few minutes, after which welding can commence.

Q: How does the machine contribute to operational efficiency?

A: Thanks to its quick-fit clamping design and hydraulic automation, assembly time per joint is reduced to just 35 minutes, allowing up to 20 joints per hour. This accelerates production timelines and reduces manual labor, improving overall project efficiency.

Q: What support and safety features are included with the machine?

A: It offers both on-site and remote assistance for service needs. Safety is ensured by a hydraulic pressure relief valve, an emergency stop function, and user-friendly operator interfaces, keeping both equipment and users protected during operation.

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