Product Description
We are the note-worthy manufacturer, exporter and supplier of excellent quality Pipe Welding Machine. It is extensively used in construction, chemical, engineering and other allied industries for welding pipes. By making use of quality-tested raw material, this machine is manufactured at our hi-tech manufacturing unit as per set international quality standards. Further, our offered machine is available in different technical specifications to meet the diverse requirements of the clients. Our offered Pipe Welding Machine can be purchased at reasonable prices.
Features:
- This automatic, easy to operate pipe welding machine has a welding capacity of 250-350 inch/day, which is higher than the manual welding. It offers excellent qualification rate and smooth surface finishing. It offers good driving reliability, even though it is driven by frictional force. It is recommended to set the essential balance weight to offset large bending moment due to elbows for large diameter pipe, or provide a chain tensioner for improving driving reliability.
Applications
- This machine can be utilized for pipe/ cover welding of different structures in different industries.
Technical Parameters of the Automatic Pipe Welding Machine (FCAW/GMAW)
- Pipe Diameter Applicable: DN50-400 (60-426)/DN200-800(219-813)/DN50~6OO(60~610)
- Pipe Wall Thickness Applicable: 3~30mm
- Applicable Materials: Carbon steel, alloy steel, cryogenic steel and stainless steel
- Welding Line Applicable: Several butt welding lines of spool pieces, like pipe-pipe, flange-flange, flange- elbow, pipe-elbow, pipe-flange, etc. (a fake pipe transition connection shall be applied if required)
- Oscillating System: A product of our patented technology
- Control System: A product of our patented technology, PLC control
- Speed Regulation Mode: VF stepless speed control system
- Adjustment Mode: Electric cross regulator
- Driving System: Two line rubber roller and reducer
- Clamping System: Clamping arm is electrically driven, and moves up and down; clamps by screw with telescope boom
- Bracket System: Separate type of trolley matching for welding equipment which may be adjusted along the track based on the pipe length
- Counterweight System: No counterweight
- Welding Procedure: FCAWIGMAW (can do root pass. filling. and final welding)
- Welding Power: OEM products in China or as per customers requirement
Advanced Control for Seamless OperationThe Automatic Pipe Machine is engineered with a state-of-the-art PLC control system, enabling precise adjustment and management of production parameters. Variable speed settings and continuous operation ensure a smooth workflow, maximizing both productivity and reliability for manufacturers and distributors.
Superior Quality and Safety StandardsThis equipment boasts high-frequency welding for strong pipe joints and polished mild steel construction for durability. Safety is enhanced by the inclusion of emergency stop functions and overload protection, making it suitable for rigorous industrial environments. Low noise generation (70 dB) further improves the workplace setting.
Versatility in Pipe ManufacturingDesigned for a wide range of pipe fabrication needs, the machine supports diameters from 10 mm to 110 mm and thicknesses up to 6 mm, offering flexibility for various applications. With a servo-driven feeding system and automatic cutting, it delivers consistent quality at an impressive rate of 80 pipes per hour.
FAQs of Automatic Pipe Machine:
Q: How does the PLC control system optimize the pipe manufacturing process?
A: The PLC control system offers automated and programmable operation, allowing precise management of speed, feeding, cutting, and welding parameters. This ensures high repeatability and minimal downtime, improving overall productivity and consistent quality in pipe manufacturing.
Q: What is the function of the servo-driven feeding system in this pipe machine?
A: The servo motor-driven feeding system provides accurate control over pipe movement during production. This enhances material handling efficiency, supports variable speed adjustment, and helps maintain the desired pipe dimensions across different production batches.
Q: When should the emergency stop or overload protection be used?
A: The emergency stop is intended for immediate shutdown in case of safety risks or accidental situations, while overload protection activates automatically when the machine exceeds its rated parameters. Both features safeguard operators and equipment by preventing damage and accidents during operation.
Q: Where is this automatic pipe machine typically installed and used?
A: This machine is commonly installed in industrial pipe manufacturing facilities, metalworking plants, and factories operated by distributors, exporters, manufacturers, suppliers, and traders. Its robust design and automation capabilities make it suitable for high-volume production environments.
Q: What is the process for cutting and welding pipes with this equipment?
A: The machine utilizes an automatic cutting system for precise segmenting according to specific lengths. High-frequency welding is then applied, ensuring strong, reliable joints along the pipe surface. The coolant system keeps the components at optimal temperature, enhancing weld quality.
Q: How does continuous operation benefit production output?
A: Continuous operation minimizes interruptions between production cycles, allowing sustained manufacturing at the rated capacity of 80 pipes per hour. This boosts output efficiency and is ideal for fulfilling large orders or meeting tight delivery schedules in a factory setting.
Q: What are the advantages of the machines low noise and safety features for users?
A: A noise level of 70 dB maintains a quieter, more comfortable working environment. Built-in emergency stop and overload protection features enhance operator safety and equipment longevity, reducing occupational risk and maintenance downtime.