Product Description
High-Pressure Water Jet Cutting and Beveling Machine is an engineering technique that uses the energy of high-speed, high-density, ultra-high-pressure water to cut objects. A water jet with devastating force is created when water is compressed by an ultrahigh-pressure pump to a speed of nearly three times the speed of sound.
High-Pressure Water Jet Cutting and Beveling Machine Features:- Water jet cutting is a non-contact method of processing.
- There is no limit to the number of things that can be targeted
- There are no drills or other tools in contact with the object, thus no heat is generated.
- There is no dust produced, thus workers and the environment are unaffected.
- High-Pressure Water Jet Cutting and Beveling Machine has a low power consumption
- Furthermore, processing can be done using only water and sand, making it eco-friendly.
- Stone, marble, ceramics, porcelain, and tile may all be cut with an abrasive cutting machine.
Applications:- Waterjet cutting is great for putting inlays and logos in stone and tile applications because it maximizes performance, lowers costs, and increases profit. High-Pressure Water Jet Cutting and Beveling Machine have a wide range of applications, including cutting roof materials, dashboards, and bumpers for automobiles, to name a few. It's also utilized for cutting new-material aircraft fuselages.
Specifications:- Pipe Diameter Applicable
- Applicable Wall Thickness: 5 to 50 mm
- SH-2000H Flame CNC Cutting System is used as a control system
- Length Fixing Accuracy: <2.0MM
- 6350MM trolley travel is required
- Bevel Shape: V
- Cutting Direction: Lengthwise
Versatile Cutting and Beveling CapabilityThe HPWJ-4200 redefines flexibility in industrial cutting by offering a maximum adjustable bevel angle from 0 to 60. The machine accommodates either a single or dual cutting head configuration, making it adaptable for various production scales. Its capability to process materials up to 200 mm thick enables a wide application range, from metals and advanced composites to ceramics, glass, and synthetic polymers.
Advanced Technology for Precision and SafetyEquipped with a high-pressure intensifier pump delivering up to 4200 bar (60,000 psi), the HPWJ-4200 ensures clean, accurate cuts with 0.1 mm precision and no heat-affected zones. The advanced CNC controller, full dust enclosure, emergency stop functions, and safety interlocks promote operator safety and system longevity. The programmable automatic abrasive feed and integrated water cooling further enhance its reliability during continuous operation.
Efficient Operation and Seamless IntegrationThe machine comes with a 7/10 color touchscreen HMI, intuitive software that is compatible with DXF, DWG, IGES, and CAD/CAM integrations, and multi-language operation. Connectivity options like USB, Ethernet, and optional Wi-Fi allow effortless network integration in modern factories. Maintenance is simplified with CNC prompts and real-time diagnostics, reducing downtime and optimizing overall productivity.
FAQs of High-Pressure Water Jet Cutting and Beveling Machine:
Q: How is the bevel angle adjusted on the HPWJ-4200 water jet cutting and beveling machine?
A: The machine offers programmable adjustment of the bevel angle from 0 to 60. Operators can set the desired angle directly through the touchscreen HMI, allowing accurate and repeatable beveling operations for diverse material processing needs.
Q: What are the primary materials and thicknesses this water jet machine can handle?
A: The HPWJ-4200 is designed to cut and bevel metals, ceramics, glass, stone, composites, tiles, and various plasticsincluding PVC, acrylic, and polycarbonateup to 200 mm thick. The exact thickness capacity depends on the specific material properties and process parameters selected.
Q: When should consumables like nozzles, orifices, and rubber seals be replaced?
A: Consumables require replacement based on usage and specific cutting conditions. The CNC system provides maintenance notifications and real-time diagnostics, prompting timely replacement to maintain optimal cutting performance and avoid unplanned interruptions.
Q: Where can this machine be installed, and what are the installation requirements?
A: The HPWJ-4200 should be installed on a level, reinforced concrete floor with access to a stable electrical supply (380V/415V, 3 phase), an industrial water/chiller system, and compressed air (6-8 bar). It is suitable for factory environments that meet CE and ISO standards.
Q: How does the automatic abrasive delivery system work, and what are its advantages?
A: The automatic abrasive delivery is fully programmable, allowing precise control over abrasive flow during cutting. This increases process consistency, minimizes waste, and ensures efficient, high-quality cutting results for different materials and thicknesses.
Q: What software formats and integration options are supported by the HPWJ-4200?
A: The machines controller is compatible with major file formats, including DXF, DWG, and IGES. It supports CAD/CAM integration, allowing seamless transfer from design to manufacturing. Connectivity is possible via USB, Ethernet, and, optionally, Wi-Fi, facilitating easy workflow integration.
Q: What are the primary benefits of choosing a waterjet cutting and beveling process over traditional cutting methods?
A: Waterjet technology offers several advantages: no heat-affected zone, minimal material waste, high precision (0.1 mm), multi-axis beveling, and suitability for sensitive or brittle materials. Its automation and safety features further improve operational efficiency and reduce the risk of workplace accidents.